In the traditional building materials industry, it often takes a long wait from receiving an order to shipping. But in the modern production base of Guangdong Fortune Stone New Material Co., Ltd., a magical chemical reaction between technology and manufacturing is taking place. As a leading China MCM Flexible Stone Manufacturer, we have penetrated digitalization into every second of production.
Let’s follow the hands of time and immersively experience 24 hours in this digital Flexible Stone factory.
00:00 – 06:00 ｜ The Cloud Brain & Intelligent Batching
While the city is still asleep, the factory’s “digital brain”—the cloud ERP system—has already started running at high speed.
A Bulk Project Order from Europe or the Middle East has just been placed. The system automatically generates a production plan and sends instructions to the bottom layer. In the fully automated batching workshop, 55% calcium sand, 35% calcium powder, and 10% acrylic emulsion are weighed and fed by robotic arms with millimeter-level precision. Errors are controlled within an extremely small range, locking in product performance stability from the very source.
06:00 – 12:00 ｜ Smart Assembly Line & Millimeter-Level Temperature Control
In the early morning, the factory starts up at full speed. The high-speed mixed slurry is automatically sprayed onto molds with natural textures. Subsequently, they enter the core drying tunnel.
Here, the three-zone precise temperature control system operates methodically:
- Zone 1 at 70°C: Gentle preheating, allowing internal moisture to begin migrating outward.
- Zone 2 at 90°C: Medium-temperature shaping, prompting the emulsion to undergo cross-linking and curing.
- Zone 3 at 100°C: High-temperature efficiency, completing thorough drying.
The conveyor belt runs smoothly at a speed of 0.4 to 0.8 meters per minute (m/min). Depending on the different thicknesses of 2mm or 3mm, the system automatically adjusts the flow rate to ensure every piece of Flexible Stone achieves perfect physical strength. After demolding, the Flexible Stone is as flexible and smooth as leather.
12:00 – 18:00 ｜ AI Vision & Digital Printing
The afternoon is the moment to endow the products with “good looks.”
High-precision cutting equipment neatly cuts the semi-finished products. Subsequently, high-definition digital printers give them realistic travertine or rammed earth textures.
In the quality control stage, the AI intelligent visual inspection equipment becomes the “strictest quality inspector.” Unaffected by light or fatigue, it performs spectral-level color difference comparisons on every piece of Flexible Stone, ensuring that even orders shipped in batches over several years maintain highly consistent colors, completely solving the color difference pain points of multinational chain projects.
18:00 – 24:00 ｜ Extreme Quality Control & Global Dispatch
As night falls, the factory ushers in its busiest shipping moment.
After strict dual verification by manual and AI inspection (including factory spot checks for antiviral properties and Class A2 fire resistance), qualified Flexible Stone pieces are packaged and film-wrapped. Large forklifts shuttle between the warehouse and container trucks.
This is not just the loading of materials, but the delivery of quality. Thanks to the extremely high efficiency of Factory Direct Supply, these lightweight Flexible Stone panels—weighing only 3.96kg/㎡—are about to be dispatched to global Facade Retrofit or high-end hotel project sites.
Digital Factory, Forging the Confidence for Global Delivery
In 24 hours, from a handful of inorganic powder to boxes of Flexible Stone shipped overseas. This digital factory translates hardcore patented technologies—such as extreme cold weather resistance, Class A2 fireproof, and 99.93% antiviral properties—into stable and reliable production capacity.
Whether you need OEM / ODM customization or super large project procurement of millions of square meters, we are always ready to run at full capacity for you.
📞 Start Your Global Bulk Project Procurement
- Contact: LILY LIU (Legal Representative & GM of Overseas Export Dept.)
- Mobile / WhatsApp: +86 15766615138
- Website: https://www.fsflexiblestone.com/
(Welcome global contractors, design institutes, and distributors to call or add WhatsApp for free samples and bulk project quotes.)