Flexible Stone for Prefabricated & Modular Construction
Factory Pre-applied Finishes for Faster On-site Assembly
In the wave of construction industrialization, prefabricated and modular (MiC) buildings are becoming the ultimate answer to the high energy consumption and low efficiency of the traditional construction industry. However, traditional decorative materials (such as ceramic tiles and stone), due to their heavy weight, large dimensional tolerances, and high brittleness, are highly susceptible to damage during factory pre-application and long-distance transportation. This leads to a situation where “the structure is prefabricated, but the finishes are still mixed with cement on-site.”
Backed by core invention patents and a full set of SGS testing certifications, the Flexible Stone system from Guangdong Fortune Stone New Material Co., Ltd. is specifically developed for the logic of prefabricated production. Moving the finishing process from the site back to the factory, it achieves the integrated delivery of “structure + insulation + finish.”
1. Ultimate Dimensional Precision: Perfect Match for Prefab Modules
Prefabricated components demand dimensional tolerances measured in millimeters.
- Die-Cut Level Precision: Flexible Stone supports mechanized, precise cutting in the factory, with dimensional tolerances controlled within ±1mm, perfectly adapting to the standard modules of prefabricated buildings (e.g., the 300mm basic module).
- Patented Cutting Protection: Relying on the Specialized Cutting Device for Flexible Stone patent (Application No.: CN202511837739.2), it ensures flat edges without burrs during factory assembly line pre-application, resulting in uniform and consistent joints.
2. Ultimate Lightweight: Reducing Hoisting and Logistics Costs
The hoisting and transportation costs of prefabricated components are directly tied to their dead weight.
- A Weight Loss Miracle: SGS actual testing shows a weight of only 3.96 kg/m². Taking a 6m×3m exterior wall panel as an example, using Flexible Stone finishes can reduce weight by 200-360kg compared to ceramic tile finishes. This directly lowers hoisting equipment requirements and transportation frequency, saving considerable logistics and lifting costs.
3. Rigidity and Flexibility Combined: Defying Transport Vibration and Structural Deformation
Prefabricated components experience minor vibrations and deformations during demolding, transportation, and hoisting, which can easily cause hidden micro-cracks in rigid finishes.
- High-Flexibility Gene: Relying on the “High-Flexibility Emulsion” patent (Application No.: CN202610376325.2), Flexible Stone remains as flexible as leather at -30°C, perfectly absorbing vibration stress without brittle cracking.
- Deadlocked Interface: Combined with the “Non-Migratory Emulsion” patent, it ensures that the bond strength remains stable at ≥0.4MPa in the factory environment, fundamentally eliminating hollowing and peeling of the decorative layer caused by long-distance transport vibrations.
4. Boosting Prefabrication Rate Scores: Class A2 Fire Resistance & Integrated Evaluation
- Fire Compliance: SGS certified A2-s1, d0 fire resistance, meeting the fire safety requirements of high-rise prefabricated buildings.
- Rating Dividends: Flexible Stone’s “factory pre-application” solution perfectly aligns with the scoring item of “Integration of enclosure walls with insulation and decoration” in the Standard for Assessment of Prefabricated Building, helping projects easily elevate their prefabrication rate ratings.
Achieving Finish Freedom to “Build Houses Like Cars”
As a leading China MCM Flexible Stone Manufacturer, we offer Factory Direct Supply, support OEM / ODM, and can efficiently handle Bulk Project Orders. We not only provide materials but also a complete pre-application system package, including adhesives and node closures.
👉 [Request a Quote / Get Free Samples] today to get a dedicated pre-application process guide for your PC plant or modular project!